ISO 9001:2015 certifiedCoimbatore, Tamil NaduSince 1998

Heavy machining and fabrication, to your drawing.

Synergic Metal Valley is a one-stop machine shop and fabrication works. Plano milling up to 12 metres, VMC machining, MS and SS fabrication, and machined spares for foundries, mills and machine builders across India.

Send a drawing for quotation See machining capacity

0+Years in machining and fabrication

0+Clients served all over India

0+Components processed

0 TSingle-block handling capacity

What we do

Four capabilities under one roof

Send material with a delivery challan and drawing, or send a requirement and let us supply the finished part with material. Either way the job is machined, inspected and documented in-house.

SMV plano milling machine with a job on the table

Conventional machining

Long-bed plano mills and heavy lathes for the biggest jobs.

Plano milling up to 12,000 × 3,000 × 2,500 mm
Vertical turning up to Ø1,750 mm
Horizontal boring, Ø120 spindle
Radial drilling and tapping to M12

Conventional machines

Johnford VMC machining a long job at SMV

VMC and CNC machining

Precision and repeat work on four machining centres.

Johnford and S&T VMCs, 2,100 × 950 × 950 mm
Two ACE VMCs 1,100 × 600 × 600 mm
4th axis and ISO 40 angle head for horizontal attachment machining
Extension table for jobs up to 11,000 mm

VMC and CNC

Fabrication

Machinery components and structures in MS and SS.

MIG 400 A, TIG, ARC up to 500 A, plasma 250 A
Base frames, gantries, press structures, tanks
Polishing and light rolling in-house
Weld, then machine datum faces on the same floor

Fabrication capability

Spare parts manufacturing

Machined and fabricated spares supplied with material.

Foundry match plates, mould boxes, pallet cars
Cement, sugar and paper mill spares
Press brake punches, dies and tooling
Jigs, fixtures, tools and dies

Spares we manufacture

Capacity at a glance

Built for big parts

The figures buyers ask about first. The full machine list with makes and sizes is on the machine shop page.

Milling, maximum job12,000 × 3,000 × 2,500 _mmSeven plano milling machines, largest DRO machine upgraded to 6000 × 3000 × 2500

Vertical turningØ1,750 × 1,200 _mmConventional VTL; centre lathes to Ø1,100 × 2,600 and Ø1,800 cut bed

VMC machining2,100 × 950 × 950 _mmJohnford and S&T VMCs with extension table to 11,000 mm, two ACE VMCs, 4th axis Ø200

Horizontal boringØ120 _{mm spindle}Plus micro boring bar up to 700 mm on the plano mills

Material handling16 _{T single block}EOT cranes 5 + 5 T, 12 T mobile crane, 2 T forklift

Match plates2,600 × 6,000 _mmCI ARPA and DISA match plates, pre-machined or finished with pin and bush fitting

Full machine list

Industries

Who sends us work

Machined and fabricated components for process plants and machine builders, and spares for the mills that keep running when a part is out.

FoundriesCement millsSugar millsPaper millsPress brake and sheet metalMachine tool buildersHeavy pumpsChemical plantsStone crushersHydraulic pressesInjection mouldingFood processing (SS)Public sector units

Quality

Inspected before and after

Every job follows the same inspection procedure under our ISO 9001:2015 system, with calibrated instruments up to 1,000 mm vernier and 4,000 mm circumference tape.

Material inward
Raw material inspected for cracks, machining stock and defects before any process starts.
NDT where it matters
High-value jobs are tested for defects and checked for structural and compositional data.
Machining or fabrication
Work planned against the drawing; deviations raised before cutting, not after.
Final inspection
Deburred, every dimension checked and documented. CMM for high-accuracy components.
Despatch
Rust prevention applied and identification marking done before the part leaves.

Inspection procedures and equipment

Watch us work